Jerky Packaging Solution

When designing or selecting packaging solutions for jerky, you'll want to consider machines that provide precise portioning, efficient sealing, and controlled atmosphere options to maintain freshness and extend shelf life. Here’s an overview of some ideal machinery for jerky packaging:

1. Form-Fill-Seal (FFS) Machines

• Vertical Form-Fill-Seal (VFFS): These machines form pouches from a roll of packaging material, fill them with product, and seal them all in one process. Perfect for single-serving jerky packs or small bags.
• Horizontal Form-Fill-Seal (HFFS): Better suited for larger jerky packs, as they allow for a more flexible filling orientation.
• Advantages: High-speed production, minimal human handling, reduced contamination risk, and cost-effective for various packaging sizes.

2. Vacuum Packaging Machines

• Essential for jerky due to the need for extended shelf life and freshness. Vacuum packaging removes oxygen, which helps in preserving the product longer by reducing microbial growth.
• Options:
  • Chamber Vacuum Sealers: Good for small to medium-sized operations; they can vacuum and seal at once.
  • External Vacuum Sealers: Suitable for smaller batch production.
• Modified Atmosphere Packaging (MAP): Some vacuum machines have a MAP option, which replaces oxygen with nitrogen, ideal for preserving jerky texture and taste.

3. Tray Sealers

• Preformed Trays: Jerky is placed in trays, and a sealing machine adds a film layer, sealing each tray. The method is effective for bulk packaging or premium jerky products.
• Atmospheric Control: Many tray sealers support MAP, enhancing the preservation by reducing oxygen levels.

4. Weighing and Dosing Systems

• Accurate portioning is critical for jerky, especially since it’s often sold by weight.
• Multihead Weighers: Highly efficient, multihead weighers can measure exact amounts for single packs, improving consistency and reducing product waste.
• Auger Fillers or Volumetric Fillers: Good for granulated or powdered products, though they can work for jerky bits.

5. Labeling and Date Coding Machines

• Automated Labelers: Integrates with packaging lines to apply branding, nutritional information, or barcodes.
• Date Coders: Include expiry or packaging dates on each package to comply with food safety standards.

6. Shrink Wrapping Machines

• Adds an extra layer of protection and a tamper-evident seal. This step can be useful for larger multi-packs or jerky gift boxes.

7. Bagging Machines

• Pre-made Pouch Fill and Seal: Works with pre-made pouches, adding a premium feel to jerky packaging.
• Gusseted Bags or Stand-Up Pouches: Stand-up pouches are popular for jerky, offering a resealable option for freshness after opening.